Hard vs Soft Luggage for Adventure Bikes

Hard vs soft bike luggage is one of motorcycling’s greatest unanswered questions. Check out the pros and cons to each and our ultimate set-up.

Motorcycle Adventure Travel Laos
Hard vs soft luggage and the ultimate set-up...

Hard vs Soft Adventure Bike Luggage

Your luggage system can be one of the trickiest things to decide on. You’ve got hard vs soft luggage, weight distribution, security and arrangement to think about. It’s no easy feat. And it’s made even harder by having no right or wrong answer. Philosophers, great thinkers and brilliant minds have been pondering this question for a millennia (well, quite a while) and they still argue. Don’t get sucked into it, have a read of these pros and cons and try the set-up you feel comfortable with. It comes down to what suits you best and the type of riding you’ll be doing. 

Hard Luggage for Adventure Bikes

hard vs soft luggage for adventure bikes
Hard vs soft luggage... what's your preference?

Hard motorcycle luggage pros

Hard luggage is brilliant. You’ve got security and peace of mind thanks to metal containers complete with locks. It’s neat, there are no straps flailing in the wind and your gear is perfectly compartmentalised into one of three boxes. Hard panniers can be plastic or aluminium with most adv riders opting for aluminium as it can be bent back into shape in case of a drop. The three boxes can also double up as two handy chairs and a picnic table. Lovely jubbly.

Hard motorcycle luggage cons

Cost is one big factor. Fitting a GS with boxes will cost you thousands. Your width is greatly increased making filtering very difficult if you ride in cities. But most importantly the top con is if you’re actually going to ride off-road. Hard panniers can brake legs in a topple, stick your foot out to try and catch yourself or get it stuck in a rut and that pannier driving into your leg won’t be pretty. Be honest with yourself here, if you’re hardly going to touch the rough stuff then this doesn’t matter. If you’re not going off-road then hard boxes are the way to go.

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Soft Luggage for Adventure Bikes

Soft luggage on adventure bike is better for off-road
Soft luggage makes off-roading so much easier and safer

Soft motorcycle luggage pros

Soft luggage is cheap, easy to attach and repair. It looks more ‘rough and ready’ reducing unwanted attention. If you’re going to ride off-road, soft bags are the best choice, you can paddle through ruts and crash without the fear of your motorcycle luggage doing more damage to you than the fall itself.

Soft motorcycle luggage cons

The only real con with soft luggage is security. There are options on the market which are now slash proof, but I haven’t tested those yet so can’t vouch for them. We’re not particularly fussed about slash proof panniers regardless. A simple PacSafe wire mesh (or cable if you’d rather save the faff) is enough to deter most opportune thieves. We started with a PacSafe net but ended up ditching it after a few months. 

If someone really wants to get inside your bags then nothing will stop them, not even a lock on a pannier (which can always be smashed with a hammer and chisel). Waterproofing is another factor, but I’ve had ‘100% waterproof’ soft bags leak less than metal top boxes. So, this can always be overcome by putting your stuff in another dry bag. 

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The Ultimate Adventure Bike Luggage Set-up

Cambodia adventure motorcycle travel
A hard top box and soft panniers means you can leave your bike without worrying about the expensive kit

I’ve tried both set-ups and have never been completely happy with either. Full on hard luggage attracts too much attention, makes the bike too wide, heavy and uncomfortable off-road. While with soft luggage I’m forever worrying about my gear’s security. What’s the answer to hard vs soft luggage? We’re now only happy with this compromise…

A hard top box and soft panniers combined is the absolute perfect combination for any adventure bike rider. You’ve got all the benefits of both systems wrapped up in one.

All of the electrical and expensive equipment (laptop, cameras, paperwork) live in the top box and clothes and camping gear live in soft bags. We don’t have to worry when off-roading, we’re slimmer than with metal boxes, it saved a mini-fortune and we have added security for our valuables. Check out how we use this set-up below.

Our RTW Motorcycle Luggage Setup 

Motorcycle Adventure Travel Laos
Fully loaded - and not sinking!

Top box

All our electrics, laptop, camera, paperwork and important stuff live in here. We use a SW Motech Top Box.

Rear panniers

Our soft panniers contain camping equipment including sleeping bag, tent, grill, MSR stoveclothes, flip flops and wash kit. The kit lives in rucksacks inside the panniers. If we go into a hotel we just pull the rucksacks out and take them with us. Easy. If you’re worried about the contents of your bags, you can always use a PacSafe Mesh Net or opt for soft panniers with integrated metal webbing. 

Front panniers

By front panniers, we mean smaller bags that are strapped to the crash bars. In one of the front panniers we have our waterproofs, spares, accessories, tyre compressor, puncture repair kit, torch etc. In the other we have food, water and miscellaneous. This stuff always lives on the bike and we never take it off, no matter where we leave our bike. 

Tool luggage

We bought an army ammo box for £12 from eBay, drilled some holes in it and attached it to the sumpguard up front. We then drilled a few more holes, attached half a gate lock hoop and then popped a padlock through it. Now it’s a secure tool box, holds all our tools, is hard-wearing, waterproof and helps distribute the weight upfront. Here’s a few handy guides on how to prepare your tool kit and make your own tool luggage.

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diy adventure bike tool luggage
A £12 army ammo box from eBay bolted onto the bashplate holding all our tools

Home-made tool tube

This tool tube holds spare oils like engine oil, WD-40 and other accessories like tape, ratchet strap etc. In areas where fuel stations are further apart this stuff comes out and we put Coke bottles filled with petrol in here. For a list of all the stuff we use, check out personal packing list article.

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Edit: We stopped using the tube because we reverted to the original twin exhaust system. Everything that lived in there now lives in the front panniers.

DIY motorbike tool tube luggage

Rotopax

We used to carry Rotopax fuel and water containers, which came in especially useful in countries like Uzbekistan and Mongolia where we needed extra fuel and water. The XT has a little 15l tank, so the fuel container comes in very handy. And the water is important for camping, washing ourselves and dishes.

Extras

This setup is for two people on one motorcycle. If you’re a solo rider, you could easily do away with the crash bar bags and just strap a dry roll bag to your pillion seat. This bag could take all of your camping gear, freeing up your panniers for what would have been in your crash bags. 

Yamaha XT660R with full luggage system
Our current two-up setup somewhere in northern Thailand. Top box, rear panniers, crash bar bags and tool box

Final thoughts…

There’s no right or wrong answer and so many different configurations, variables, bikes and types of trips. What works for one may not work for another. You may start off on your trip with one set-up and change halfway through and there’s nothing wrong with that – it’s just adapting! 

But the general rule of thumb is: soft luggage is off-road focused trips and hard is for asphalt with the occasional dirt roads thrown in. There’s a balance between the two and it’s up to you to find that equilibrium and what works for you.  

If you’re after more info on other luggage options out there, we recommend having a read of our comprehensive Motorcycle Luggage Guide next as it details every decent option out there with pros, cons and advice. And don’t forget to check out the Luggage Guides page for all of our luggage articles in one place. 

Best of luck choosing the right gear for your trip!

Read more on Motorcycle Luggage 

Thanks for checking out our Hard vs Soft Luggage for Adventure Bikes Guide. We hope you enjoyed it! Here’s a few more articles on luggage, packing and preparing for a motorcycle journey that we recommend you read next. 

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If you liked this article on Soft vs Hard Motorcycle Luggage for adventure bikes or have any questions, please leave us a comment below. We’d love to hear from you!

11 thoughts on “Hard vs Soft Luggage for Adventure Bikes”

  1. Thanks for this, i’ve been weighing up hard boxes and soft bags for some time now. Sounds like you’ve got a pretty decent setup and are getting the best of both. Will try it out.

    Reply
    • Thanks Paul, yeah, it’s a hard decision and coompletely depends on what you want from your travels. Glad it helped and good luck with your luggage.

      Reply
  2. right my mind is made up i’m going with soft panniers lol. Now the only thing is to decide which soft ones to go for. Any suggestions are welcome

    Reply
  3. Hello, found your site through a facebook post. I’m deciding on luggage set-ups too for a European jaunt. I like the idea of soft luggage but i’m not convinced about security…

    Reply
    • Hi Andrew, thanks for your comment. Great to hear you’re planning a trip to Europe! We’re actually putting loads of time into our Europe Motorcycle Country Guides at the moment, so hopefully they may help with your planning. Regarding soft luggage: we’ve had soft luggage for the last three years on our trip and never had a problem. Of course, that doesn’t mean that we won’t have a problem tomorrow. Hard panniers do help stop the opportune thief but if they really want in then it’s just a chisel and hammer. There are now plenty of options to protect your soft bags like PacSafe Exo Mesh Nets and cables and also soft luggage with locks like the LoneRiders and soft luggage with built-in metal wires like the Magadans. Here’s the 6 Best Soft Panniers article where those two bags are listed.
      And here’s 10 Tips For Keeping Your Motorcycle and Gear Safe While Travelling. That article has links to security devices and tips etc. Hope this helps!

      Reply
  4. So very helpful. I am looking into a trip to, around, and back from Morocco. So this quandry of on tarmac and off road is in my mind.

    Seems hybrid is the way to go.

    Thanks so much for taking the time to help out on this dang topic.

    Reply
    • Hi Kieron,
      Thanks for your comment! Ah that sounds awesome, Morocco is such a brilliant place – especially for riding! Glad this article helped and hope you have an awesome trip. Cheers mate,
      Andy

      Reply

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